Machine Model: ADF-3-IBC-1514-1.5-MS-TS & ADF-3-TS-MS (AUTO)
Client/Industry: Chemical factory at Kemaman, Terengganu
Autofill was selected by a major Chemical factory in Kemaman, Terengganu, to engineer and install a combined Auto IBC Filling Line & Auto Single Drum Filling Line (Model: ADF-3-IBC-1.5-MS & ADF-3-TS-MS). The primary challenge was designing a robust, safe, and highly accurate system capable of handling specialized chemical liquids while adhering to strict safety protocols.
Step 1
GA Autofill Approved
The design phase concludes with the General Arrangement (GA) drawing officially approved by the client. This ensures the custom filling machine meets all chemical factory specifications before fabrication begins, locking in the final turnkey solution design.
Step 2 - 5
Fabrication Stages - Conveyor Parts, Machine Parts, Nozzle Parts & Closing Tools Stand
Precision Fabrication of Core Components: This stage involved intensive fabrication, beginning with the conveyor parts and foundational machine structure for heavy-duty stability.
We then manufactured critical functional components like the filling nozzle parts and secondary machine parts to ensure high fill accuracy and structural integrity for the Auto IBC and Drum Filling Machine.
Step 7 - 11
Assembly On Conveyor, Machine Structure & Nozzle Holder
Full System Assembly & Alignment: This phase completed the mechanical integration by joining the conveyor and main machine structure. Final assembly included the nozzle holder and all secondary machine structure bracing.
This prepares the automated system for the critical electrical and pneumatic hookups that control its intelligence and speed.
Step 12
Assembly Machine and Conveyor Line
Full mechanical integration achieved. The completed filling machine and its customized conveyor line are joined, ready for preliminary system testing.
Step 13 -14
Customer Visit for Progress Overview
Customer Visit for Progress Overview (Stage 1).
The client reviews the mid-assembly status in our Malaysian factory, demonstrating transparency and building trust.
Step 15-16
Formal Factory Acceptance Test (FAT)
Formal Factory Acceptance Test (FAT) Part 1. Initial functional testing of the automated filling machine begins, verifying basic system logic and controls.
Formal Factory Acceptance Test (FAT) Part 2. Comprehensive reliability and fill accuracy validation is performed, assuring the client of the filling machine's guaranteed performance specifications.
Step 17
Dismantle Machine for Packing Process
The validated filling machine is meticulously dismantled and prepared for secure crating. This crucial step ensures that all components are protected for transit.
Step 18 - 20
Packing
Secure Crating & Component Packaging (Stage 1). Sensitive parts, including the control panel and nozzles, are individually packed and secured against movement or moisture damage.
Secure Crating & Component Packaging (Stage 2). The main structure of the industrial equipment is crated using heavy-duty timber and bracing for maximum protection.
Secure Crating & Component Packaging (Stage 3). Final seals, safety labels, and logistics documentation are affixed to the crates, confirming readiness for dispatch.
Step 21 - 22
Load to Lorry for Delivery
The secured filling machine and components are carefully loaded onto the lorry for delivery. This signals the commencement of transit to the customer's Terengganu site.
We verify all sensors, weigh scales, and nozzles are precisely measured and adjusted to prevent underfilling and waste, ensuring product quality and fill level accuracy.
Step 23
Site Measurement before installation process
Pre-Installation Site Measurement. Our team conducts a final, detailed measurement of the customer's site before installation.
This crucial step prevents delays and ensures the Auto IBC and Drum Filling Line fits perfectly with existing plant infrastructure.
Step 24 - 26
Site Installation
On-Site Physical Installation (Stage 1). The filling machine main structures and heavy-duty conveyor systems are placed and mounted onto the factory floor in Terengganu.
On-Site Physical Installation (Stage 2). Connection of utilities and alignment of the IBC and Drum Filling Line components are performed by certified engineers.
On-Site Physical Installation (Stage 3). Final integration of the auxiliary equipment, ensuring the entire automated packaging system is structurally complete and ready for power-up.
Step 27
Installation on Pallet Wrapping Machine
Installation of the Pallet Wrapping Machine. The final piece of the automated system is integrated, ensuring the filled drums and IBCs are securely wrapped for storage and dispatch.
Step 28
Testing and Commissioning AUTO IBC Machine
Testing and Commissioning of the Auto IBC Machine. The single drum filling line is independently tested for throughput and fill accuracy, confirming its reliability for 200L drums.
Step 29
Testing Drum
Final Commissioning of the Pallet Wrapping Machine. The wrapping process is tested with full loads to ensure stability and efficiency at the end of the automated filling line.
Step 30
Commissioning on Wrapping Machine
Final Verification of the Wrapping Machine. The last stage of commissioning ensures the entire automated packaging system works seamlessly from filling machine to final wrapping.
