Machine Model: ADD-1L-TS-SS
Client/Industry: Food ingredient company in Shah Alam,Malaysia
Our team of professional technicians handles the complete installation, ensuring the system is fully compliant with all safety and operational guidelines.
Step 1
Precision Design & GA Drawing Approval
The customer journey begins with in-depth consultation and custom design. We finalize the General Arrangement (GA) Drawing to ensure the automated filling system meets all your production and facility specifications.
Step 2 - 5
Fabrication Stages - Ball Valve Stand, Structure Machine and Nozzle Holder
Nozzle, Structure, Drum Clamp: Core components are fabricated. The stainless steel nozzle and main structure are built to food-grade standards, and the specialized drum clamp mechanism is created to secure containers.
Step 6
Machine structure
With the robust, quality-checked framework complete, the focus shifts to Machine Structure Assembly.
Our technicians perform a meticulous assembly of the primary frame, preparing the backbone of the automated filling machine for the integration of all control and fluid systems. This phase ensures the machine's long-term stability and durability, meeting the stringent requirements of high-volume production facilities in Malaysia.
Step 7
Electrical Installation
With the mechanical structure finalized, our certified technicians proceed with the Electrical Installation and system integration.
This involves meticulous wiring, PLC (Programmable Logic Controller) setup, and component mounting for the main control panel. We use high-quality industrial electrical equipment to ensure the automatic filling machine operates with optimal precision, reliability, and safety in your Malaysian factory.
Step 8
Pneumatic Installaion
The Pneumatic Installation is where our machine gains its speed and precision. This process involves meticulous installation of air preparation units (FRLs), control valves, and pneumatic actuators.
We ensure every line is properly connected to precisely control the filling valves and gripping mechanisms, guaranteeing maximum operational efficiency and high fill accuracy for your automatic filling machine in Malaysia.Export to Sheets
Step 9
QC and Testing Machine
The machine enters the Quality Control (QC) phase. This involves detailed component checks and filling machine calibration.
We verify all sensors, weigh scales, and nozzles are precisely measured and adjusted to prevent underfilling and waste, ensuring product quality and fill level accuracy.
Step 10
Testing Machine using Pail
The machine undergoes the rigorous Factory Acceptance Test (FAT). This is a comprehensive, client-approved protocol that tests the entire line's performance, volume accuracy, and reliability.
Testing during FAT is highly leveraged to reduce on-site commissioning time, ensuring that the filling machine is operating perfectly before it leaves our Malaysia facility.
Step 11
Testing Machine using Jerry Can
With FAT complete, the filling machine is meticulously cleaned, disassembled, and prepared for secure packaging and crating.
We ensure all delicate components are protected and clearly labeled for efficient installation at the site. This commitment to safe logistics guarantees your industrial equipment arrives at your Malaysia facility ready for rapid commissioning.
Step 12
Packing the machine for sending to cust
The completed filling machine is meticulously prepared for dispatch, focusing on secure packaging and crating.
Given the sensitive and heavy nature of industrial equipment, we use specialized packing systems such as customized wooden crating and shock-absorbing bases to protect cargo from damage during shipment, transit, and handling.
Step 13
The machine is ready for delivery to the customer’s site
Our professional team ensures the seamless, safe delivery of your new packaging line from our facility to Malaysia site.
Step 14
Briefing before starting installation with cuts
On-Site Positioning: Our team begins the Site Installation, positioning the heavy machine structure within the client's factory area.
Conveyor Line Integration: Assembling and integrating the conveyor system at the site, connecting it to the main filling head for continuous operation.
Step 15
Installation at Site
Following safe delivery, our certified field team manages the On-Site Installation and Commissioning of your automated filling line. This is a full turnkey solution, encompassing placement, connection, alignment, and system integration with your existing plant infrastructure.
Our seamless installation process ensures minimal disruption to your facility and maximizes the speed at which your industrial equipment becomes fully operational in Malaysia.
Step 16 - 17
Operational Readiness & Final Testing
After physical installation, our engineers proceed with Power-Up and Final Operational Testing. This phase includes comprehensive system checks, calibration verification, and test runs to ensure the automatic filling machine is performing to the guaranteed specifications.
The final step is the Operational Readiness Verification (ORV), where the client and technician jointly confirm the machine's functionality and readiness for full production, ensuring a rapid, seamless handover in factory.
Step 18
Maintenance Training for using Machine with Cust
The project concludes with comprehensive Maintenance Training and Operational Handover for the customer's team. Our engineers provide detailed instruction on daily operations, advanced troubleshooting, and preventive maintenance procedures.
This commitment to knowledge transfer minimizes future downtime, maximizes the longevity of your automatic filling machine, and proves our dedication to your long-term production success in Malaysia.
Step 19
Site Acceptance Test (SAT)
The Site Acceptance Test (SAT) is the definitive, formal procedure conducted at the customer's site after the filling machine is installed.
Unlike the FAT, the SAT validates the equipment's performance and functionality under real-world conditions—testing throughput, accuracy, and integration with your specific utilities and plant environment.
Successful completion results in a signed SAT Certificate, which provides documented proof that your new automated packaging system meets all contractual and quality requirements and is officially ready for full operational use in Malaysia.
